Machines we built, lines we handed over.

Five machines in one cell — rubber cutting, cord preparation, winding, vulcanization and stripping — linked by a six-axis robot and run by a single operator.

• Five-machine integrated production cell
• Six-axis robot transfer between stations
• Camera verification of the winding angle

In-line cutting station that cuts thin rubber sheet to a repeatable length and separates the carrier film automatically.

• Rubber thickness 0.4–1.4 mm
• Automatic length setting
• Repeatable cut dimension cycle to cycle

Winding station that lays rubber and cord fabric onto the mandrel at a controlled angle and overlap, with the cycle blocked if the material angle is wrong.

• Laser references for material alignment
• Mandrel diameter class 54–110 mm, length 900 mm
• Angle-verification interlock

Press station that cures wound mandrels under controlled heat and pressure, then unloads them to the stripping area without an operator.

• Up to four molds working in parallel
• Controlled heat and pressure cure process
• Automatic mandrel removal

Industrial press built around large-volume lift bellows molds, with the mold access and changeover designed for the product family rather than for one part.

• Press frame sized for large-volume molds
• Integrated heat and pressure process
• Industrial guarding with practical mold access

Vulcanization system where mandrels are loaded into a holder, rotated 180° into the machine and moved by a travelling holder between the process and reserve zones.

• 180° rotating loading mechanism
• Travelling mandrel holder
• Separate process and reserve zones

Vertical press family in two frame sizes for pressing rolling bellows products, the smaller frame covering one-, two- and three-convolution parts.

• Large frame 1050 × 3368 × 1092 mm
• Small frame 900 × 2697 × 900 mm
• Small frame up to Ø180 mm

Multi-cavity press that runs four products on one machine frame, trading floor area for parallel process capacity.

• Four independent cavities
• Parallel process approach
• Modular mold arrangement

Automation-controlled machine that pre-forms inflatable rolling bellows with pneumatic and mechanical drives before vulcanization.

• Pre-forming ahead of vulcanization
• Pneumatic and mechanical drives
• Automation-controlled cycle

Conveyor-fed process machine that brings inner rubber, opened cord and outer rubber together into a controlled layered winding operation.

• Inner rubber feed
• Cord opening and laying
• Outer rubber feed

Semi-automatic station that fixtures the part and guides the operator through controlled block and wire insertion, with the cycle verified before release.

• Semi-automatic loading
• Fixtured part positioning
• Guided wire and block insertion

Press that lifts the product to the working height and closes it circumferentially with a jaw group, so the closing operation repeats part after part.

• Elevator-based product positioning
• Elevator cylinders
• Jaw cylinders for circumferential closing

Assembly machine with a two-position lower table and a linear upper jaw group driven by synchronized pistons.

• Two-position lower table
• Products up to Ø220 mm
• Linear travelling upper jaw

Machine that holds the air spring components on a fixture and assembles them with servo-controlled motion and torque-controlled tightening.

• Servo-driven motion
• Torque-controlled tightening
• Bellows holding system

Automatic station that tightens four axes independently with full torque traceability and separate load and unload stations to cut standstill time.

• Four independently tightened axes
• Torque controller integration
• ERP integration for the tightening record

Test system that runs adiabatic tests under controlled load and pressure, records the physical quantities through the test and reports them in the customer format.

• Pressure and force control
• Volume and flow measurement
• Diameter, height and weight measurement

Guarded test press that takes pressurized rubber products to their limit under a programmable recipe, repeating the same procedure every time.

• Proportional flow and pressure control
• Precise position control
• Programmable test procedures

Press that combines controlled forming and test movements in one machine, with position held by an electronic scale.

• Free descent 10 cm/s
• Under pressure 1 cm/s
• Rise and descent 10 cm/s

Pre-shipment vision system that checks labels, threads, plugs and markings, reads barcodes and part numbers by OCR, and verifies the result against ERP data.

• Label presence and content check
• Thread and pitch verification, plug presence
• Barcode reading and OCR of part numbers

RFID readers on the forklift forks collect pallet, box and product identities, weigh the pallet, and sync plant entry and exit through RFID gates into ERP.

• RFID reading on the forklift forks
• Pallet, box and product identities listed
• Pallet weight measurement

Packaging automation that moves bagged product from a guarded cell onto the main conveyor and routes it through side transfers to palletizing.

• Line capacity in the 600 bags/hour class
• Guarded packaging cell
• Long main conveyor

Robotic cell that picks bagged or packed product from the conveyor and stacks it onto the pallet by layer pattern.

• Four-axis palletizing motion
• Product pick-up from the conveyor
• Layer-based pallet pattern

Multi-station foam casting cell that organizes mold stations in a carousel flow with the process equipment arranged around it.

• Multi-station mold flow
• Carousel line architecture
• Synchronization of the process stations

Fourteen mold stations under one production cycle, with two robots sharing station access and the cycle times balanced between them.

• Fourteen mold stations
• Two-robot process cell
• Station synchronization

Production cell that fixtures automotive rear window parts and hands them to robotic process steps inside a guarded envelope.

• Six-axis robotic cell
• Curved glass and frame fixture
• Safety fence and interlocks

Error-proofing station that verifies tape, clips and primer application on automotive plastic parts, guiding the operator through every check point.

• Left and right variant handling
• Clip and tape check points
• Primer application verification

Operator station that fixtures a large plastic trim part and verifies bracket and rivet points one by one before the part is released.

• Fixtured part positioning
• Left and right bracket checks
• Multiple rivet point verification

Automatic winding machine producing steel wire rings across a wide diameter range with a reserve buffer that keeps the next station fed.

• Ø70–Ø650 mm production range
• Approximately 10 pieces per minute
• 400-piece automatic reserve stock

CNC bending center that folds sheet parts through programmed multi-step profiles, with the geometry and bending sequence set up graphically.

• CNC multi-step bending
• Profile recipes
• Graphical part programming

Special maintenance platform that reaches the underside of a bridge deck through a multi-axis motion architecture and a modular suspended structure.

• 32-axis motion architecture
• Access to the bridge underside
• Modular cage and platform structure

Multi-axis lifting system that raises a rail vehicle for maintenance with every lifting point held in synchronization.

• 15-axis synchronized lifting
• Rail vehicle maintenance application
• Multiple power and control drives

Every train carries an RFID identity tag on its windscreen — the way a car carries a toll transponder — and from that identity the system follows where the train is, what it is doing and what maintenance it owes. Around a thousand people work in it at the same time; inside the maintenance depots they are reached on their phones.

• RFID identity tag on each train windscreen
• AI-assisted tracking of position, movement and maintenance state
• Maintenance planning and work-order follow-up per train identity

Web and mobile platform that follows work orders, project tasks, personnel activity and field operations from one place — task lifecycle, workload visibility, start and finish records, status boards and management reporting.

• Web-based operations and job tracking
• Turkish and English interface
• Mobile application support

Modular communication device that brings industrial equipment on different protocols onto one IoT infrastructure — commercialized with CE certification after EMC testing.

• Ethernet, serial, USB and Wi-Fi interfaces
• IoT and cloud connectivity layer
• Remote access and commissioning

Mechatronic actuator that damps impact and reaction forces by controlling an elastic element in series with the motor and gearbox, with the spring rate adjustable in real time.

• Motor, gearbox and elastic element in series
• Variable stiffness approach
• Impact and reaction force damping

End-to-end contract manufacturing of a portable, low-vibration pen-form machine: industrial design made manufacturable, CNC body, precision drive, electronics, test and packaging.

• CNC-machined aluminium pen body
• Low-vibration rotary motor and cam mechanism
• Cartridge needle interface

Contract manufacturing program for a compact press that cures rubber parts under controlled heat and pressure in field maintenance or small-series production.

• Portable compact frame
• Interchangeable heated platens
• PID temperature control

Series production of a DIN-rail industrial modem with remote access and edge connectivity: PCB supply and SMT, enclosure, antenna and I/O assembly, firmware and identity programming, end-of-line test.

• DIN-rail enclosure
• Ethernet and serial communication
• SMT and THT electronics production

Manufacturability, tooling, PCB and series assembly program for a DIN-rail control family built from expandable digital and analogue I/O modules.

• Plug-together I/O modules
• Tool-less terminal blocks
• Common bus and backplane

Contract manufacturing of a compact unit that drives electric torque tools, selects recipes and passes tightening results up to the plant system.

• Torque tool control interface
• Recipe and result management
• Industrial communication and connectors

Mechanical, electronic and assembly production program for a shock-resistant portable terminal used to service PLCs, drives and field devices.

• Rugged elastomer protection
• Touch service screen
• Ethernet, USB and serial ports