
Your factory, extended.
Capacity extension means you keep your own production — and GANI builds approved, parallel capacity for the products, variants, volumes or periods where your own lines are the wrong tool. From a low-volume variant to the entire outsourced volume: the boundary is yours.
- Low-volume variants & low runners
- Peak demand
- Launch & ramp-up
- Bridge manufacturing
- Legacy product continuation
- Service-part manufacturing
- Pilot / pre-series production
- Second-source risk mitigation
- Complete outsourced production
The thousand-and-twenty problem.
Your core line builds a thousand units a day. A selected variant needs twenty — and forcing it onto the main line costs tooling, takt, logistics and changeover. You transfer the product definition, BOM, material specifications, process data and quality requirements; GANI develops the process layout, tooling, quality gates and traceability, validates against your standards and runs the variant in parallel. And when you want more than a variant: the same gates carry a complete production transfer.
Six gates from first contact to serial release.
- G0Opportunity qualification
Confidentiality · Strategic fit
- G1Transfer feasibility
BOM review · Process review
- G2Industrialization freeze
Layout & routing · Tooling
- G3Validation
First article · Trial build
- G4Controlled launch
Increased inspection · Daily quality review
- G5Serial release
Standard KPI cadence · Normal quality gates
- G0
Opportunity qualification
- Confidentiality
- Strategic fit
- Volumes
- Technical & commercial feasibility
- G1
Transfer feasibility
- BOM review
- Process review
- CTQ review
- Capacity & investment model
- G2
Industrialization freeze
- Layout & routing
- Tooling
- Work instructions
- PFMEA · control plan · test plan
- G3
Validation
- First article
- Trial build
- Capability study
- Customer approval
- G4
Controlled launch
- Increased inspection
- Daily quality review
- Yield monitoring
- Issue escalation
- G5
Serial release
- Standard KPI cadence
- Normal quality gates
- Continuous improvement