Automotive
Automotive is where GANI grew up: takt-driven lines, zero-defect expectations, and launch schedules that do not move. We engineer automation, manufacture electrical systems, and validate every unit against the discipline this sector demands.
- Turnkey lines & cells
- Control panels
- Cable harnesses
- Test systems
The bar, as your buyers set it.
Takt-time reliability and launch-critical delivery
Audit-ready traceability from component lot to test record
Zero-defect quality with documented process control
Our work in automotive.
Delivered in automotive.
A selection from the program archive. Customer names are shared under NDA.
- 01Battery-tray dispensing cellENGINEERING
Robotic dispensing cell for battery trays with vision-guided bead inspection, PLC/HMI package and staged FAT/SAT before line integration.
- 02MCC lineup for a paint shopENGINEERING
IEC 61439 motor control center lineup engineered in EPLAN for a paint-shop conveyor group, delivered as 18 cabinets per line-set.
- 03BIW spot-welding cell retrofitENGINEERING
Controls retrofit of a body-in-white welding cell, replacing obsolete PLC generation and revalidating safety circuits against the original EPLAN set.
- 04EOL tester panels for e-axle lineMANUFACTURING
Series build of end-of-line tester panels for an e-axle program, with serial traceability and 100% point-to-point testing per cabinet.
- 05Harness set for AGV fleetMANUFACTURING
Recurring harness sets for a Tier-1 supplier’s AGV fleet, cut and crimped to drawing, 100% tested and kitted per vehicle.
- 06Stamping-press feed automationENGINEERING
Servo feed and destacking subsystem for a stamping press, including safety PLC integration, HMI screens and commissioning through SAT.
- 07Golden-sample launch for door-module ECU carrierMANUFACTURING
NPI run for a door-module carrier assembly, freezing golden samples, work instructions and test coverage before ramping to serial build.
- 08Kitting line for seat-assembly stationsCONTRACT MANUFACTURING
Configurable kitting trolleys and pick-confirmation lighting supplied for seat-assembly stations, matched to the takt sequence of the receiving line.
- 09Conveyor PLC migration across two shopsLIFECYCLE
Stepwise PLC and HMI migration across two conveyor shops, executed in planned shutdown windows with rollback points at each section.
- 10Leak-test bench duplicationENGINEERING
Duplication of an existing leak-test bench for added volume, rebuilt from the master EPLAN set and validated against reference parts.
- 11Cabinet program for powertrain tester parkMANUFACTURING
Ongoing UL 508A cabinet builds for a powertrain tester park exported to North America, running at ~240 panels/year with serial traceability.
- 12Spares pool for weld-gun controllersLIFECYCLE
Managed spares pool for weld-gun controllers, covering obsolescence tracking, tested exchange units and agreed replenishment for a Tier-1 supplier.
- 13Vision station for badge and trim verificationENGINEERING
Camera-based verification station for badges and trim variants, integrated into the line PLC with reject handling and result logging.
The three routes most programs in this sector take — each with its scope, its standards and a delivered case.