GANI / LIFECYCLE — LIFECYCLE
Drives migration and lifecycle support for a dyehouse
Obsolete drive replacement across a dyeing and finishing plant, followed by a standing spares and support agreement.
PROGRAM PROFILE
- Delivery geography
- Türkiye
- Variants in scope
- 9 machines under contract
- Program duration
- Framework agreement, fifth year
- Responsibility level
- Lifecycle
- Standards applied
- IEC 60204-1 · IEC 61439 for replacement panels
THE CHALLENGE
A textile finisher ran dozens of obsolete drives across dyeing and stenter lines, cannibalizing scrapped machines for spares. A single drive failure on the stenter stopped the whole finishing sequence, and no local partner would touch the mixed installed base.
STARTING CONDITIONA mixed, partly undocumented drive population across three halls, with failures handled ad hoc from a shelf of used units.
CUSTOMER PROVIDED
- Access for a plant-wide drives survey
- Machine list with criticality ranking from production
- Maintenance history and failure log
- Annual shutdown calendar
GANI OWNED
- Survey and register of the installed drive population
- Migration plan by criticality, packaged into shutdown windows
- Drive replacements with parameter sets documented per machine
- Critical-spares stock defined and held under agreement
- Standing support agreement with agreed response times
OUTCOME
What the program delivers.
- Migration of the critical machines completed inside planned shutdowns
- Documented parameter baseline established per machine
- Critical spares held in stock under the agreement
- Failure handling moved from cannibalization to managed exchange
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