GANI LIFECYCLE — EXPERT TASK

Quality project for concrete batching plant panels

Focused quality and documentation project for a batching plant manufacturer whose control panels drew repeated commissioning complaints.

PROGRAM PROFILE

Delivery geography: Türkiye
Variants in scope: 2 plants audited
Program duration: 4-month expert task
Responsibility level: Expert task
Standards applied: IEC 60204-1 · ISO 9001 audit practice

WHAT IT DOES

What the delivered system actually does.

A concrete batching plant is commissioned on site, often in a hurry, by people who did not build its control panel. When the panels draw repeated commissioning complaints, the cost is not in the panel — it is in the days lost on site and the reputation lost with the customer.

This was a focused quality and documentation project rather than a supply contract. GANI went through the panel design, the build practice and the documentation the commissioning engineers actually work from, and fixed what was making site work slow and error-prone.

The deliverable is that the next plant commissions faster. Better-labelled panels, drawings that match what was built, and a build practice that produces the same panel every time — which is what turns a commissioning visit from an investigation into a checklist.

THE CHALLENGE

A batching plant manufacturer faced recurring commissioning complaints on exported plants: wiring deviations, missing test evidence and drawings that did not match the shipped panels. Their dealers were absorbing rework costs and escalating.

STARTING CONDITION

Panels were built in-house from partially updated drawings, with a visual check but no structured test or as-built documentation step.

CUSTOMER PROVIDED