GANI / LIFECYCLE — EXPERT TASK
Quality project for concrete batching plant panels
Focused quality and documentation project for a batching plant manufacturer whose control panels drew repeated commissioning complaints.
PROGRAM PROFILE
- Delivery geography
- Türkiye
- Variants in scope
- 2 plants audited
- Program duration
- 4-month expert task
- Responsibility level
- Expert task
- Standards applied
- IEC 60204-1 · ISO 9001 audit practice
THE CHALLENGE
A batching plant manufacturer faced recurring commissioning complaints on exported plants: wiring deviations, missing test evidence and drawings that did not match the shipped panels. Their dealers were absorbing rework costs and escalating.
STARTING CONDITIONPanels were built in-house from partially updated drawings, with a visual check but no structured test or as-built documentation step.
CUSTOMER PROVIDED
- Complaint records from dealers and site commissioning
- Current drawing set and panel BOMs
- Access to the panel shop and its build practice
- Export markets and applicable standards list
GANI OWNED
- Root-cause review of the complaint history
- Gap assessment of the panel shop against IEC 61439 practice
- Defined test and inspection plan with record templates
- As-built documentation loop closing drawings against shipped panels
- Training of the panel shop team and handover of the procedure
OUTCOME
What the program delivers.
- Test and documentation procedure adopted as the shop standard
- Every shipped panel now accompanied by a signed test record
- Commissioning complaint stream cut off in the following quarters
- Follow-up audit agreed at twelve months
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